Irregular Cross Section Wire Springs

Irregular cross-section wire springs are springs made of wire rods having cross-sections machined into special (heteromorphic) shapes. Standard spring cross-sections are usually round, square, rectangular or hexagonal, while irregular cross-section wire springs have cross-sections of various shapes such as flat, semicircular, trapezoidal or triangular. To create springs with heteromorphic machining, the wire rods used to manufacture these springs have increased spring load capacity and durability, while the springs themselves have features such as more compact and lightweight designs. Some models have finely tuned customized designs to match specific applications or requirements. Irregular cross-section wire springs are made of many different materials, such as silicon-chrome spring steel and single metals such as titanium, aluminum and copper. Irregular cross-section wire springs with superior recyclability are also available, such as plastic models that can be incorporated directly into plastic products.

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Allowable Load (Configurable Range)(N)
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Coil Outer Diameter OD(φ)
Coil Inner Diameter ID(φ)
Spring Constant k(N/mm)
  • Recommendation

Strong Spring TH (Heavy Load)

    Strong Spring TF (Light Small Load)

      Strong Spring TM (Middle Load)

        Strong Spring TL (Light Load)

          Strong Spring TB (Extra Heavy Load)

            Mold Spring SF (Light Small Load)

              Flat Spring

                Mold Spring SL (Light Load)

                  Strong Spring for High Deflection TR

                    Round-Wire Coil Spring LR

                      ISO Standard Spring TJL

                        ISO Standard Spring TJM

                          Strong Spring for High Deflection TU

                            Mold Spring SM (Medium Load)

                              ISO Standard Spring TJB

                                Mold Spring (SR High Deflection)

                                  DANLY Spring Series (Deformed Wire)

                                    PEEK Plastic Spring

                                      Strong Spring for High Deflection TY

                                        Polyetheretherketone/Plastic Spring PEEK/PB

                                          Mold Spring SU (Ultra High Deflection)

                                            Round-Wire Coil Spring LR (Long Size)

                                              Strong Spring α TLR

                                                Polycarbonate/Plastic Spring PC/PB

                                                  ISO Standard Spring TJH

                                                    Polyetheretherketone/Cutting Plastic Spring  PEEK/MPB

                                                      Mold Spring (SB Extra Heavy Load)

                                                        Mold Spring SH (Heavy Load)

                                                          Round-Wire Coil Spring MR

                                                            Polyetheretherketone / Plastic Spring PEEK / PB

                                                              Mold Spring (SG Ultra Heavy Load)

                                                                Round-Wire Coil Spring MR (Long Size)

                                                                  Polycarbonate Plastic Spring

                                                                    Polyacetal/Plastic Spring POM/PB

                                                                      Polyacetal Plastic Spring

                                                                        Polycarbonate / Plastic Spring PC / PB

                                                                          Polyacetal / Plastic Spring POM / PB

                                                                          Brand

                                                                          Tohatsu

                                                                          Tohatsu

                                                                          Tohatsu

                                                                          Tohatsu

                                                                          Tohatsu

                                                                          Samsol Precision

                                                                          Samini

                                                                          Samsol Precision

                                                                          Tohatsu

                                                                          Tohatsu

                                                                          Tohatsu

                                                                          Tohatsu

                                                                          Tohatsu

                                                                          Samsol Precision

                                                                          Tohatsu

                                                                          Samsol Precision

                                                                          DEHN

                                                                          Sunco

                                                                          Tohatsu

                                                                          Nippon Chemical Screw

                                                                          Samsol Precision

                                                                          Tohatsu

                                                                          Tohatsu

                                                                          Nippon Chemical Screw

                                                                          Tohatsu

                                                                          Nippon Chemical Screw

                                                                          Samsol Precision

                                                                          Samsol Precision

                                                                          Tohatsu

                                                                          Nippon Chemical Screw

                                                                          Samsol Precision

                                                                          Tohatsu

                                                                          Sunco

                                                                          Nippon Chemical Screw

                                                                          Sunco

                                                                          Nippon Chemical Screw

                                                                          Nippon Chemical Screw

                                                                          Product Series

                                                                          Strong Spring TH (Heavy Load)

                                                                          Strong Spring TF (Light Small Load)

                                                                          Strong Spring TM (Middle Load)

                                                                          Strong Spring TL (Light Load)

                                                                          Strong Spring TB (Extra Heavy Load)

                                                                          Mold Spring SF (Light Small Load)

                                                                          Flat Spring

                                                                          Mold Spring SL (Light Load)

                                                                          Strong Spring for High Deflection TR

                                                                          Round-Wire Coil Spring LR

                                                                          ISO Standard Spring TJL

                                                                          ISO Standard Spring TJM

                                                                          Strong Spring for High Deflection TU

                                                                          Mold Spring SM (Medium Load)

                                                                          ISO Standard Spring TJB

                                                                          Mold Spring (SR High Deflection)

                                                                          DANLY Spring Series (Deformed Wire)

                                                                          PEEK Plastic Spring

                                                                          Strong Spring for High Deflection TY

                                                                          Polyetheretherketone/Plastic Spring PEEK/PB

                                                                          Mold Spring SU (Ultra High Deflection)

                                                                          Round-Wire Coil Spring LR (Long Size)【2 Pieces Per Package】

                                                                          Strong Spring α TLR

                                                                          Polycarbonate/Plastic Spring PC/PB

                                                                          ISO Standard Spring TJH

                                                                          Polyetheretherketone/Cutting Plastic Spring PEEK/MPB

                                                                          Mold Spring (SB Extra Heavy Load)

                                                                          Mold Spring SH (Heavy Load)

                                                                          Round-Wire Coil Spring MR

                                                                          Polyetheretherketone / Plastic Spring PEEK / PB

                                                                          Mold Spring (SG Ultra Heavy Load)

                                                                          Round-Wire Coil Spring MR (Long Size)【2 Pieces Per Package】

                                                                          Polycarbonate Plastic Spring

                                                                          Polyacetal/Plastic Spring POM/PB

                                                                          Polyacetal Plastic Spring

                                                                          Polycarbonate / Plastic Spring PC / PB

                                                                          Polyacetal / Plastic Spring POM / PB

                                                                          CAD
                                                                          • 2D / 3D
                                                                          • 2D / 3D
                                                                          • 2D / 3D
                                                                          • 2D / 3D
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                                                                          4 Days 4 Days 4 Days 4 Days 4 Days 4 Days 5 Days 5 Days 4 Days 4 Days 5 Days 4 Days 4 Days 5 Days 4 Days 4 Days 4 Days 4 Days 4 Days 4 Days 5 Days 27 Days 5 Days 5 Days 4 Days 7 Days 5 Days 4 Days 5 Days 4 Days 5 Days 7 Days 4 Days
                                                                          MaterialOil Tempered WireOil Tempered WireOil Tempered WireOil Tempered WireOil Tempered WireSteelOil Tempered WireSteelOil Tempered WireOil Tempered WireOil Tempered WireOil Tempered WireOil Tempered WireSteelOil Tempered WireSteelOil Tempered WirePEEKOil Tempered WirePEEKSteelOil Tempered WireOil Tempered WirePolycarbonateOil Tempered WirePEEKSteelSteelOil Tempered WirePEEKSteelOil Tempered WirePolycarbonatePOM Resin (Polyoxymethylene)POM Resin (Polyoxymethylene)PolycarbonatePOM Resin (Polyoxymethylene)
                                                                          End Surface Condition-----------------With Grinding-Without Grinding---Without Grinding-Without Grinding---Without Grinding--With GrindingWithout GrindingWith GrindingWithout GrindingWithout Grinding
                                                                          Allowable Load (Configurable Range)(N)150.01 to 230.00 / 230.01 to 580.00 / 580.01 or More73.01 to 107.00 / 107.01 to 150.00 / 150.01 to 230.00 / 230.01 to 580.00 / 580.01 or More107.01 to 150.00 / 150.01 to 230.00 / 230.01 to 580.00 / 580.01 or More73.01 to 107.00 / 107.01 to 150.00 / 150.01 to 230.00 / 230.01 to 580.00 / 580.01 or More230.01 to 580.00 / 580.01 or More73.01 to 107.00 / 107.01 to 150.00 / 150.01 to 230.00 / 230.01 to 580.00 / 580.01 or More73.01 to 107.00 / 107.01 to 150.00 / 150.01 to 230.00 / 230.01 to 580.00 / 580.01 or More73.01 to 107.00 / 107.01 to 150.00 / 150.01 to 230.00 / 230.01 to 580.00 / 580.01 or More107.01 to 150.00 / 150.01 to 230.00 / 230.01 to 580.00 / 580.01 or More8.51 to 16.00 / 30.01 to 50.00 / 50.01 to 73.00 / 73.01 to 107.00 / 107.01 to 150.00 / 150.01 to 230.00 / 230.01 to 580.00 / 580.01 or More107.01 to 150.00 / 230.01 to 580.00 / 580.01 or More150.01 to 230.00 / 230.01 to 580.00 / 580.01 or More73.01 to 107.00 / 150.01 to 230.00 / 230.01 to 580.00107.01 to 150.00 / 150.01 to 230.00 / 230.01 to 580.00 / 580.01 or More230.01 to 580.00 / 580.01 or More73.01 to 107.00 / 107.01 to 150.00 / 150.01 to 230.00 / 230.01 to 580.00 / 580.01 or More16.01 to 30.00 / 30.01 to 50.00 / 50.01 to 73.00 / 73.01 to 107.00 / 107.01 to 150.00 / 150.01 to 230.00 / 230.01 to 580.00 / 580.01 or More1.51 to 4.50 / 4.51 to 8.50150.01 to 230.00 / 230.01 to 580.00 / 580.01 or MoreUp to 1.50 / 1.51 to 4.50 / 4.51 to 8.50 / 8.51 to 16.00 / 16.01 to 30.0050.01 to 73.00 / 73.01 to 107.00 / 107.01 to 150.00 / 150.01 to 230.00 / 230.01 to 580.00 / 580.01 or More8.51 to 16.00 / 30.01 to 50.00 / 50.01 to 73.00 / 73.01 to 107.00 / 107.01 to 150.00 / 150.01 to 230.00 / 230.01 to 580.00 / 580.01 or More580.01 or More1.51 to 4.50 / 4.51 to 8.50 / 8.51 to 16.00 / 16.01 to 30.00150.01 to 230.00 / 230.01 to 580.00 / 580.01 or MoreUp to 1.50 / 1.51 to 4.50230.01 to 580.00 / 580.01 or More150.01 to 230.00 / 230.01 to 580.00 / 580.01 or More50.01 to 73.00 / 73.01 to 107.00Up to 1.50 / 1.51 to 4.50230.01 to 580.00 / 580.01 or More50.01 to 73.00 / 73.01 to 107.004.51 to 8.50 / 8.51 to 16.001.51 to 4.50 / 4.51 to 8.50 / 8.51 to 16.00 / 16.01 to 30.001.51 to 4.50 / 8.51 to 16.00Up to 1.50 / 1.51 to 4.50Up to 1.50 / 1.51 to 4.50
                                                                          Allowable Load P2(N)206 ~ 1300078.5 ~ 4000137.3 ~ 850098.1 ~ 6100343 ~ 18000-88 ~ 15362---------18.07 ~ 926.532.72 ~ 6.82--------------4.73 ~ 14.25-3.72 ~ 14.88--
                                                                          Compressed Height H2(mm)------10 ~ 240---------6.2 ~ 12211 ~ 16--------------11 ~ 12.5-11 ~ 31--
                                                                          Uncompressed Height Hf(mm)10 ~ 35010 ~ 50010 ~ 35010 ~ 50010 ~ 35010 ~ 50020 ~ 30010 ~ 50020 ~ 30010 ~ 10025 ~ 30525 ~ 30515 ~ 30010 ~ 35025 ~ 30515 ~ 30025 ~ 30520 ~ 3620 ~ 30018 ~ 5015 ~ 30030030 ~ 50018 ~ 5025 ~ 2295 ~ 1010 ~ 35010 ~ 35015 ~ 408 ~ 17.215 ~ 3003002018 ~ 5020 ~ 508 ~ 17.28 ~ 17.2
                                                                          Coil Outer Diameter OD(φ)8 ~ 708 ~ 708 ~ 708 ~ 708 ~ 708 ~ 7010 ~ 708 ~ 7014.5 ~ 463 ~ 2510 ~ 5010 ~ 5010.5 ~ 438 ~ 7010 ~ 6310.5 ~ 4610 ~ 6310 ~ 2514.5 ~ 463 ~ 2510.5 ~ 433 ~ 2530 ~ 608 ~ 1210 ~ 635 ~ 98 ~ 708 ~ 706 ~ 82 ~ 910 ~ 506 ~ 88 ~ 106 ~ 2510 ~ 122 ~ 92 ~ 9
                                                                          Coil Inner Diameter ID(φ)4 ~ 38.54 ~ 38.54 ~ 38.54 ~ 38.54 ~ 38.54 ~ 38.55 ~ 38.54 ~ 38.59 ~ 322 ~ 175 ~ 255 ~ 256 ~ 314 ~ 38.55 ~ 386 ~ 325 ~ 386 ~ 20.59 ~ 322.2 ~ 20.56 ~ 312 ~ 1716 ~ 354 ~ 85 ~ 383 ~ 74 ~ 38.54 ~ 38.53.6 ~ 51 ~ 7.55 ~ 253.6 ~ 54 ~ 64 ~ 20.56 ~ 81 ~ 7.51 ~ 7.5
                                                                          Spring Constant k(N/mm)10.78 ~ 736.111.91 ~ 94.075.32 ~ 367.483.07 ~ 198.6120.76 ~ 1285.711.666 ~ 112.0142.8 ~ 8532.744 ~ 213.5421.74 ~ 27.241.12 ~ 76.672.5 ~ 987 ~ 156.91.09 ~ 19.614.704 ~ 371.424.7 ~ 719.11.76 ~ 27.240.24 ~ 10000.17 ~ 0.622.96 ~ 48.810.06 ~ 3.481.078 ~ 19.208-10.59 ~ 128.890.33 ~ 2.4513.1 ~ 298.20.15 ~ 1.0318.42 ~ 1218.149.604 ~ 746.766.3 ~ 26.10.053 ~ 3.9624.5 ~ 1262.24-0.43 ~ 1.140.09 ~ 2.40.31 ~ 0.480.038 ~ 2.340.027 ~ 2.18

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